A galvanizing plant in Muncie, Indiana had a bridge crane in need of some serious assistance. Galvanizing is a process by which metal pieces and equipment are coated by molten zinc, making them many times more resistant to oxidization. The hot-dip galvanizing process involves some extremely corrosive chemicals (most notably hydrochloric acid [HCL]) that have a hugely damaging effect on any metal equipment used in the galvanizing process. Even the hardiest steel bridge crane can’t stand long against that kind of daily caustic bombardment… we should know, because the 10-year-old bridge crane in question was one of our own – a 10-ton single-girder top running unit that CraneWerks designed, built and installed in 2010. Under normal circumstances and with regular maintenance, this crane would’ve lasted 30 years or more without breaking a sweat. After a single decade in this environment, though, it looked more like a 100-year-old crane than a 10-year-old one.
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